How Variable speed technology can achieve process precision & save energy in the dairy applications

Posted on 4th Jan 2024

Active Front End VFD

Variable speed technology, often implemented through Variable Frequency Drives (VFDs), can play a significant role in achieving process precision and saving energy in dairy applications. Darwin Motion VFD & Servo Drive Manufacturer share six ways in which variable speed technology can contribute to efficiency in dairy processes:

Milk Pumping Systems:

Variable speed control in milk pumping systems allows for precise adjustment of pump speed based on the actual demand. This helps in maintaining a consistent flow rate, preventing over-pumping, and reducing energy consumption during periods of lower demand. Soft start and stop features of VFDs also contribute to minimizing mechanical stress on the pump.

Cooling and Refrigeration Systems:

Dairy facilities often require precise temperature control for milk storage and processing. Variable speed technology in the compressors and fans of refrigeration systems enables better control over the cooling process. By adjusting the speed of these components based on real-time needs, energy efficiency is improved compared to traditional fixed-speed systems.

Agitators and Mixers:

In processes involving mixing or agitation, variable speed drives provide the ability to control the rotational speed of agitators or mixers. This is crucial for achieving the desired consistency in dairy products. Precise control not only enhances product quality but also allows for energy savings by avoiding unnecessary agitation at high speeds.

Conveyor Systems:

Variable speed drives in conveyor systems offer the flexibility to adjust the conveyor speed based on production requirements. This helps optimize material flow, reduce product spillage, and minimize energy consumption during periods of lower production demand.

Pasteurization and Heat Exchangers:

Variable speed control in the pumps and fans associated with pasteurization and heat exchanger systems allows for precise regulation of temperature and flow rates. This contributes to energy savings by avoiding the constant operation of these components at maximum capacity, especially during periods of partial load.

Cleaning-in-Place (CIP) Systems:

CIP systems are essential in maintaining hygiene in dairy processing equipment. Variable speed technology in pumps used for CIP allows for adjusting flow rates and pressure, optimizing the cleaning process. This not only ensures effective cleaning but also reduces water and chemical consumption, contributing to overall energy efficiency.

In summary, variable speed technology, particularly through the use of VFDs, offers dairy facilities the ability to tailor their processes to specific operational requirements. This not only enhances process precision but also leads to notable energy savings, contributing to sustainability and cost-effectiveness in dairy applications. It's important to conduct a thorough assessment of the specific needs and characteristics of each dairy process to determine the most effective implementation of variable speed technology.

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Darwin Motion offers Micro Drive- Matrix 900, DR Matrix 350 / Solar Drive, High Frequency Drive - DR Matrix 500, High Performance Drive - DR Matrix 680, Regenerative Drive - DR Matrix 880